Star wars theory
Chewbacca is just a normal-looking human type guy. However, his species wears elaborate space suits that make them look 7 feet tall, and hairy. They also have respirators like Darth Vader to allow them to speak through their helmets. That's why they sound a little hoarse.
Star wars theory
Most droids are actually controlled remotely by people working in big warehouses, like Amazon Mechanical Turk