Oh, wow, fantastic ideas if I can't repair the membrane keyboard, made all the better by the fact that I work next to an indy Radio Shack dealer.
A DIY ZX81 Keyboard Period Document: http://www.zx81keyboardadventure.com/2018/06/a-diy-zx81-keyboard-period-document.html
Timex Sinclair 1000 (USA's ZX-81) repair (+)
The replacement ZX81 keyboard arrived, and the ribbons look and feel much more substantial. The only cosmetic differences are a slightly different font, shift-0 is rubout instead of delete, and enter is "new line" instead. Time to clean off the gunk from the top of the case so I can put the new keyboard in.
Timex Sinclair 1000 (USA's ZX-81) repair [++]
It works! I should probably remove the RF modulator cover & see if that can be cleaned up, but it works.
The test keypresses were: P {Shift-P} 1 2 3 4 5 6 7 8 9 0 Q W E R T Y U I O P A S D F G H J K L {Space} {period} M N B V C X Z {Enter (now New Line)}
I also had a kaleidoscope program in a .wav file ready for testing. Android won't let you keep the headphone jack volume at "Marty McFly," but the Sinclair can't hear anything softer.
I can see why the RAM pack is bolted on now. The case top standoffs look okayish, but the case bottom standoffs that are supposed to meet the motherboard & let the screws hold it on are completely missing, filed & sanded down to nothing. The motherboard is now so misaligned that the pack is actually suspended in the air, held on only by the edge connector & the weird support bracket. Any movement of the bracket makes an edge connector pin break contact.
I left the ZX81 alone in the kaleidoscope program, and after the same long delay, it started the weird colors again. I turned the TV off and back on, and not only were the colors still there, the TV took most of a minute rolling, fading to & from static, alternately showing something & "no signal," to sync with the ZX81's signal again.
Now I've got to either dive into uncharted territory (the RF modulator) or look at a composite mod. Help & pointers appreciated.
@arielmt US version of the ZX81?
NGL those early membrane keyboards give me nightmares, i'm glad my first sinclair machine had actual keys on it (+2 128k speccy that i still own)
you can still buy new keyboard membranes/connectors for em for relatively cheap, iirc
@arielmt Oh wow, the membrame keyboard...
I guess it was only the successor that had "real" keys, and even those were horrible from what I hear.
@arielmt Wow, I guess age really embrittled it, huh?
@pettancow Kinda looks that way. What I find most surprising is that the entire rest of the ribbon is in excellent condition for its age, and that there isn't any heat-related aging anywhere along its length, let alone where it rested directly on top of the chips.
@arielmt I guess the tensile stress from the kinking exacerbated it. o:
On the membrane keyboard, it's definitely something you don't want to do a lot of typing on, with barely any feedback at all. I keep expecting it to beep like a microwave's keypad. But to be honest, the keys that work feel better than any smartphone's on-screen keyboard I've ever touched.